Top Document: Toyota RAV4 FAQ Previous Document: 3.2.4) Why is my gas pedal sticking? Next Document: 3.2.6) How can I improve the stereo in my RAV4? See reader questions & answers on this topic! - Help others by sharing your knowledge Changing the brake pads is an easy job. The following set of instructions look intimidating, but are actually very straightforward. Most dealers will charge US$100 to $200 to do this job, but the parts cost about US$25 and can be replaced in under an hour. From: Thomas A. Yurick <designer@penn.com>: Jack up front wheel. Remove wheel. Remove small bolt holding the flexible brake line bracket on the strut tower. Looking at the caliper assembly, there are two long sliding pins that the caliper slides back and forth on. Each has a hex head on the back (away from you) side. There is a place on the pin that you can fit a wrench and hold it while you loosen the hex head bolt. Remove the bottom hex head bolt ONLY. The caliper will now flip up off the rotor, rotating on the upper pin. Use a piece of string to tie it in the raised position while you work. Make a note of how the pads are installed. Look at the wear indicator on the inside pad in particular. Now carefully remove the pads, the anti-squeal shims and pad support plates (the little clip-like things at the top and bottom on each pad), noting the way they are installed and their sequence. The pad support plates may be stuck to the calipers with grime and crud. Gently pry them out. Clean any crud from the caliper in the area where the pad support plates go. Clean up the pad support plates. Reinstall the pad support plates in the same positions that they were removed from. You are not supposed to reuse the anti-squeal shims (the two thin plates on the side of the pads) but I always do if they aren't damaged and I never have a squealing problem. If your pads come with new ones, use 'em. Otherwise, use the old or get new ones from your Toyota dealer. Sparingly apply disc brake grease (I use Never-Seize or equivalent) to both sides of all of the anti-squeal shims. Install the anti-squeal shims, just as they were removed from the old pads, to the new pads. Install the inner pad into the pad support plates with the wear indicator facing up. Install the outer pad. Remove a small amount of brake fluid from the reservoir under the hood. Using a wooden hammer handle or other suitable non-marring tool, press in the caliper piston all the way. If the piston is difficult to push back in, you can open the bleeder plug on the caliper slightly and allow some fluid to escape while pushing it in. Untie the caliper and swing it back down over the rotor. Hold the pin with a wrench again and install the hex bolt and torque it to 20 ft/lb. Install the flexible brake line bracket and torque the bolt to 25 ft/lb. Repeat on the other wheel. Bleed all brakes starting with the farthest from the master cylinder (right rear) and working to the closest (left front). Fill the brake fluid reservoir to the full line. From: Rav4 <Rav4@2929292.com>: A couple of enhancements to the excellent instructions from Tom on brake pad replacement. 1. The easiest was to compress the piston is to use a large "C" clamp with a piece of wood across the piston face to distribute the force and prevent pinching of the rubber boot. Although you can put the adjustable part of the clamp inside some pistons, it is not a good idea to put all the force in the center area of the piston, so use a piece of wood, it is safer. 2. With ABS systems, it is undesirable/dangerous to compress the piston back into place without relieving the back pressure. In other words, it is important that you "crack the bleeder valve" when compressing the piston. If you use a piece of clear tubing over the bleeder valve first (rising vertically above the caliper), as the fluid escapes, it goes into the tube and provides no ingress for air. This way no air gets back into the caliper when you stop compressing the piston and you can safely tighten the bleeder valve without bleeding the whole system unless you really want to. User Contributions:Top Document: Toyota RAV4 FAQ Previous Document: 3.2.4) Why is my gas pedal sticking? Next Document: 3.2.6) How can I improve the stereo in my RAV4? Single Page [ Usenet FAQs | Web FAQs | Documents | RFC Index ] Send corrections/additions to the FAQ Maintainer: Ralph Becker <ralphbATwhoeverDOTcom@NOSPAM.com>
Last Update March 27 2014 @ 02:11 PM
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